SERVICE MANUALS

For CLARK Dealer use only - Copyrighted material

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*NOTE 2: All of these Service Manuals are also available on CD-ROM for your Customer’s use. Refer to DIS25-04-06 on the CLARK Intranet for ordering information.

Service Manuals (SM);
Model
Series
Manual #
C40/45/50s/55s P455 SM-942
GEX40/50 GEX450 SM-889
HWX/PWX30-40 HWX/PWX570 SM-879
CTX40/70 CTX470 SM-849
OSX15 OSX15 SM-844
C40/45/50s/55s P455 SM-810
GEX/GTX 16-20s GEX162 and GTX162 SM-795
CQ 20/25/30 D/L CQ230 SM-794
PWX30/40 - HWX30/40 HWX/PWX570 SM-781
CRX10-25 CRX103, CRX148, CRX205 SM-776
GEX 20-30 GEX230 SM-765
C60-80 P680 SM-751
WPX45 WPX45 SM-730
WP30 WP30 SM-729
CBX, TRX, FBX Burden Carriers SM-724
EWP45 EWP45 SM-719
ESX12-25 ESX250 SM-718
ECX 20-32 & EPX 20-32 ECX / EPX360 SM-717
TMX 12-25 & EPX 16-20s TMX250 / EPX162 SM-715
OP15X OP15X SM-714
CMP 50-75s CMP570 "2004 Compliant" SM-713
CMP 40-50s CMP450 "2004 Compliant" SM-712
CMP 20-30 CMP230 "2004 Compliant" SM-711
CMP 15-20s CMP158 "2004 Compliant" SM-710
Gen2 C15(C)-35(C) C152/P152/C232/P232 "2004 & 2010 Compliant" SM-709
CMP 40-50s CMP450 SM-704
WP45 WP45 SM-698
CMP 50-75s CMP570 SM-690
CMP 20-30 CMP230 SM-688
CMP15-20s CMC15-20s CMP158 & CMC158 SM-687
ECG/EPG 20-32 ECG358 & EPG358 SM-677
Gen2 C15(C)-35(C) C152/P152/C232/P232 SM-661
CMP 50-70 CMP570 SM-649
CMP 40-50s CMP450 SM-648
EC500 90-120 E912 SM-646
PWD/HWD 30-40 HWD/PWD567 SM-643
CMP15-18 & CMP 20-30 CMP158 & CMP230 SM-638
CDP 100-164 P1016 SM-622
GCS 12-17s G127 SM-619
TMG 12-25 TMG248 SM-616
ECG 20-32 ECG358 SM-615
PWC30 & PWT7 PWC30 & PWT7 SM-614
NOS15 NOS15 SM-613
CGC/CGP 40-70 CGC470 & CGP465 SM-612
WP40 WP40 SM-611
GT30-60E GAS GT (E) SM-607G
GT30-60E Diesel DT (E) SM-607D
GPX 35-50E GPX715 SM-606
EC500 60-80 E685 SM-604
Genesis CGC/CGP 23-30 Shop Manual C365/P365 SM-598S
ESMII 12-25 ESM247 SM-596
GPX/DPX 30-55 GPX710U SM-593
GPH/DPH 50-75 & Y110 - Y165 Y1065 SM-591
NPR 17-20 NPR345 SM-587
ECS 17-30 E357 SM-581
C500 Y950CH Y950 SM-580
PT 5/7 & PTT 5/7 PT 5/7 & PTT 5/7 SM-577
OP15B OP15B (EV100 & LXT Supplement) SM-576
Y180-350 Y2235 SM-575
PWD/HWD 25-36 PWD565/566 & HWD565/566 SM-568
OP15 OP15 (EV100 L1) SM-566
WP40 WP40 SM-560
ESM 12-25 ESM245 (EV100 & LXT Supplement) SM-556
TM 12-25 TM247 (EV100 & LXT Supplement) SM-555
OP7 OP7 (EV1) SM-549
ECS 17-30 E357 STD (EV100 & LXT Supplement) SM-548
GCS 12-17s G127 SM-547 - Use SM-619
PTT 5/7 PTT 5/7 (EV1) SM-545
NP300/NS300 NP246 / NS246 SM-538
NP 15-20 NP15-20 SM-535
GCS / GPS Standard G138 / GP138 SM-520R
CGP/CDP 16-50H Hydrostatic SM-5190
CTM10-20 / CEM10-20 CTM145 SM-5167
TM10-16/EM10-15S Trouble Shooting Manual Lots 7000 & 7005 SM-5137
GRM20-30 M375 SM-5113

 

Sequence of Operation Manuals;
Product
Square D Truck Pac 200 NP300 & NP500
GE C-185 Model 200 Control
GE 210 Control
C80 Control
ER EC250 Control
GE EV10 SCR Maintenance & Troubleshooting
GE EV1 Control
GE EV100S Control

Cableform Control for TM145 Lot 4801 and Above Sequence E5107

Cableform Control for TM145 Lot 4801 and Above Troubleshooting E5108
ECA/EPA 138 Sequence

 

Training Manuals;
Description
Manual #
Brakes BR120
Principles of Electricity ET100
Schematics and Components ET101
Batteries and Chargers ET102
Introduction to SCR ET103
Electric Truck Troubleshooting

ET110

Troubleshooting the EV1 Control ET201
Troubleshooting the EV100 Control ET202
Troubleshooting the EV T5 Control ET204
Troubleshooting the EV T15 Control ET205
Troubleshooting the EV T100 Control ET206
Troubleshooting the CTS 450 Control ET207
Troubleshooting the Curtis Control ET208
Introduction to the IC Genesis Series GS200
Hydrostatic Drive HT200
Cooling and Exhaust Systems IC100
Fuel Systems IC101
Power Train Introduction IC102
Electrical Systems - IC Lift Trucks IC103
Planned Maintenance IC110
Fuel Injection Systems IC201
Hydratork Transmissions 59-886-0250

 


Planed Maint & Adj Manuals (PMA);
Model Series Manual #
C500 100/120/135 915 PMA-544
HWP40/60, P40/60 HWP465, P465 PMA-541
TM12/15S/15/20/22/25 (36 Volt) TM127 PMA-540
C500 (Y)60/70/80/S80/90/S100 (Y)685 PMA-539
C500 Y110/135/155 Y1015 PMA-534
PW15/18 PW186 PMA-525
ECA17/30, EPA20/30 E138 / EP138 PMA-510
TM12/15S (48 Volt)(Cableform) TM145 PMA-502
TM10/15S (24 Volt)(GE) TM127 PMA-501
TM10/15S (24 Volt)(Cableform) TM127 PMA-500
C500 Y60/70/80/90/100 Y685 PMA-452
ST20-40 ST245 PMA-445
C500 (Y) 20/25/S30 (Y)235 PMA-441
EC500 20/25/S30 E235 PMA-436
EC500 60/70/80 E685 PMA-432
HWP40/60, P40/60 HWP465, P465 PMA-425
NP500 35/45 NP245 PMA-424
NP300 20/30/40, NS300 20/30/40 NP246, NS246 PMA-423
TW20/25, TW30/40 TW125, TW235 PMA-422
EC500 30-55 E355 PMA-418
C500-Y110/135/155 Y1015 PERKINS PMA-403
C500 Y110-Y155 Y1015 PMA-402
EC500 Y60/70 EY685 PMA-399
EC500 90/100/120 E912 PMA-398
C500 (Y)35/40/45/50/55/S60 (Y)355 PMA-391
C300-Y40/60 466 PMA-389
EC500 20/25/S30 E235 PMA-386
EC500 30-55 E355 PMA-383
UT40/60D Utility Truck PMA-375
NP300 20/30/40 NS300 20/30/40 NP246, NS246 PMA-374
C500 100/120/135, C500-Y110/135/155 915, Y1015 PMA-355
C500 Y160/180/S200/S225/S250, C500-Y200/225/250/300 915, Y1015 PMA-354
C300-30/40/50 (LPG) 356 (LPG) PMA-346
C300-30/40/50 (Gas) 356 (GAS) PMA-345
EC500 60-80 E685 (300 Control) PMA-340
TW12-35 TW125 & TW235 PMA-334
CY525, CY625, CY700 CY5275 PMA-323
ROS25/40 ROS25/40 PMA-322
C500 Y60-80 Y685 PMA-276
C500 30-55 355 (Waukesha Diesel) PMA-275
C500 30-55 355 (LPG) PMA-274
C500 30-55 355 (Gas) PMA-273
C500 20-S30 235 (Gas) PMA-270
C500 20-S30 235 (LPG) PMA-256

 

Overhaul Manuals (OH);
Model Series Manual #
Ford 300 Engine Oherhaul IT581, Y1015, GT(E) Ford
C500 100/120/135 915 OH-544
TM12/15S/15/20/22/25 (36 Volt) TM247 OH-540
C500 (Y)60/70/80/S80/90/S100 (Y)685 OH-539
DPR 20/25/30 DPR 20/25/30 OH-533
PW15/18 PW186 OH-525
TM10/15S (24 Volt) TM127 OH-500
C, CF, CY and CFY 30-50 C, CF, CY and CFY 30-50 OH-442
NP300 20/30/40 NS300 20/30/40 NP246, NS246 OH-437
C500 100/120/135 915 OH-430
C500 Y110-Y155 Y1015 OH-428
EC500 30/35/40/45/50/55 E355 OH-420
IT60/70/80 IT581 OH-390
EC500 20/25/S30 E235 OH-386
C300-30/40/50 356 OH-381
EC500 60-80 E685 OH-377
C500(Y)30-55 60-80 (Y)355 & (Y) 685 OH-370
C500 (Y) 20/25/S30 (Y)235 OH-367
IT30/40 IT355 OH-366
C500 (Y)60/70/80/S80/90/S100 (Y)685 OH-362
C500 Y180/350 Y2030 OH-354D
C500 (Y)30-55 (Y)355 OH-339
TW 20/40 TW 20/40 OH-334
NST, NS, NSP 20/30/40 NST, NS, NSP 20/30/40 OH-327
S, SP 20/30/40 S, SP 20/30/40 OH-321

 

Maintenance Manuals for Older CLARK Products;
Model Series Manual #
Tri-Loader Side Loading Attachment 280
280V Transmission 5 Speed 280V
4,000 Powershift Transmission 4,000 Powershift Transmission 4000
12,000 Powershift Transmission 12,000 Powershift Transmission 12000
18,000 Powershift Transmission 18,000 Powershift Transmission 18000
24,000 Powershift Transmission 24,000 Powershift Transmission 24000
28,000 Powershift Transmission 28,000 Powershift Transmission 28000
34,000 Powershift Transmission 34,000 Powershift Transmission 34000
CLARK FD-FD300001-RD37500 DriveAxle CLARK FD-FD300001-RD37500 DriveAxle FD-RD Drive Axles
Clipper CEC-431 CR & Above A3
Carloader (1938 - 1947) Parts and Maintenance Manual CL-1698
Carloader "D" CL Carloader "D" Code 8A
HUT "E" Code 14E
Clarkat "C", "D" & "E" Code 19
C20B, C25B, C20P Lots 296 thru 617 Code B79
C30, C40, C50 Lots 177 thru 307 Code 81
Clarklift 150-200 CY150-180s lots 208-542 & CY200 lots 252-454 Code 88-1
Clarktor 21 Tow Tractor CT21 Code 107-1
C20/25SU C20/25SU Code 130
CLARKTOR CTA40C Model 1617200 G125A
CFY40B Government 1641075/076 GX10B1-5
CFY40B Government 1610895 GX108A
Yardlift 20 Y20 No. 1
Clarktor "6" Clarktor "6" No. 1637
C(Y)60-70-80 C(Y)60-70-80 O-126
CH(Y)60-80, CF(Y)60-80 CH(Y)60-80, CF(Y)60-80 O-131-1
IT30-40 Lot 547 & Above O-139
CY/CHY 100-120-140 CY/CHY 100-120-140 O-153
C20,25B,20BP,CS30 C20,25B,20BP,CS30 O-160-1
Clarktor-80 Clarktor-80 O-173
C(Y)500 60/80 685 / Y685 O-230-1
C500 H(Y)60-70-80 H685 / HY685 O-253-2
C(Y) 60-70-80 C(Y) 60-70-80 O-255
C500 (Y)130-150 915, Y1015 O-259
ST20-40 ST245 Code 269
C500 H(Y)130-150 H915, HY1015 O-297
C500 (H)(Y)100-150D (H)915, (H)Y1015 O-299
C500-Y160-S250 & C500-Y200-300 Y1625D & Y2030D O-300
C500 HY 160-300D HY1625, HY2030 O-302
CF30B-50B, CLFR40 CF30B-50B, CLFR40 O-B81
RHY 140-220, CFY / CHY 150-300 RHY 140-220, CFY / CHY 150-300 O-B83-2
CY150B / CY300B CY150B / CY300B O-B88-2
CT/CTF/CTA6 20B/30B/40B/50B CT/CTF/CTA6 O-B144
CF30B-50B, CLFR40 CF30B-50B, CLFR40 O-C81-2
Mitsubishi 4G54 - 2.6 Liter Engine Group 00, Section 02 Engine Overhaul OH-521
Perkins 700 Diesel Engine Perkins Engine Manual Perkins 700
Government C20B Government 1632032/033 TM 10-3930-237-35
Government Tow Tractor MHE-228 Government 2330237 TM 10-3930-633-34
Spperior Turret Parts & Service Manual Supperior Turret G2 Turret





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